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Tablet Auto Coater

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Description

  • Automatic Tablet Coating Systems Are Intelligently Innovated For Consistency, Simplicity, And Flexibility In The Coating.
  • It Is A System That Operates For Any Kind Of Coating Automatically By Process Integrated Control System.
  • Automatic Tablet Coating System Stands Testimony To The Fact That A Precisely Controlled Process Is Best Achieved With Matched System Components In Keeping With The Desired Coating Objectives.
  • A Highly Efficient Pan Design, Solution Spray System, And Process Control Provide Accurate Batch Consistency With High Production Efficiency.
  • The System Also Provides All The Professional Disciplines Necessary To Design, Test, Manufacturer, And Install A Tailor-Made System To Suit Your Need.
  • cGMP Legislations Are The Minimum Acceptable Standards In Manufacturing.

Salient Features

  • In Compliance With cGMP Guidelines
  • Modular Design
  • Accurate Batch Consistency With High Production Efficiency & Effective Spraying With Special Design Anti Bearding Type Guns
  • Accurate Temperature Control Within ± 2° C
  • Modular Design To Meet Process Requirements And Space Limitations
  • Dehumidification Of Inlet Air Using Chilled Water, Brine Or Desiccant Systems
  • Mist Removal System Is Provided
  • Air Heating System With A Choice Of Energy Sources Such As Steam Or Electrical Energy
  • Filtration To The Highest Standards
  • In-Built WIP System
  • Quick Accessibility For Maintenance & Cleaning
  • Quick-Release Of Plenums For Cleaning Of Pan And Plenums.
  • Effective Sealing Of Doors.
  • Fully Automatic Operation Through Programmable Logic Controller
  • Sugar Coating System (Optional)
  • Interchangeable Pans Up To 900 Model (Optional)
  • Flameproof Construction (Optional)
  • User-Friendly Control And Operation By Modern Control Systems.
  • High Atomizing And Flexible Spray Guns For The Coating Process.
  • Spraying Is Done From Different Angles As Per Requirement.
  • High Tech Control Systems To Regulate The Temperature And Pressure Conditions Within The Coating Zone.
  • Viewport For Visual Observation Of Coating Process.
  • The Perforated Pan Has Larger Openings For A High-Quality Coating Finish.
  • Dust Collection System For Exhaust Air Having Scrubber, Exhaust Blower, And Filter.
  • Some Auto Coaters Have A Rotating Perforated Drum For Moving The Particles While The Coating Is Done.

Safety Features

  • CIP / WIP Systems
  • Pan Interchangeability (With Trolley And Parking Racks Up To 60”)
  • Steam & Electric Heat Exchanger
  • Tablet Charging By Bin Loader
  • Sugar Coating System
  • Exhaust Air Treatment System
  • Mass Flow Meter Based Spray Rate Control Systems
  • The Auto Coater Has Overload Pressure Release Mechanism.
  • The Auto Coater Has Emergency Stop Button.
  • The Auto Coater Has Separate Production And Technical Areas.
  • The Auto Coater Has Perforated Pan Designed To Prevent Breaking Up Of Tablets During Rotation

Technical Specifications

MODEL AIMS–TAC–12 AIMS–TAC–24 AIMS–TAC–36 AIMS–TAC–48 AIMS–TAC–60 AIMS–TAC–72
Pan Diameter (Inch) Ø 12” Ø 24” Ø 36” Ø 48” Ø 60” Ø 72”
Gross Volume (Liter) 15 Liter 25 Liter 105 Liter 212 Liter 630 Liter 1250 Liter
Working Capacity (Kg) 5 To 10 Kg 5 To 20 Kg 20 To 55 Kg 70 To 150 Kg 120 To 300 Kg 250 To 500 Kg
Pan Speed (RPM) 2 To 15 RPM 2 To 15 RPM 1 To 24 RPM 1 To 16 RPM 1 To 10 RPM 1 To 10 RPM
Main Drive Electric Motor (HP / kW) 1 HP / 0.7 kW 2 HP / 1.5 kW 3 HP / 2.3 kW 5 HP / 3.7 kW 7.5 HP / 5.5 kW 10 HP / 7.5 kW
Inlet Blower Electric Motor (HP / kW) 1 HP / 0.7 kW 1.5 HP / 1.1 kW 1.5 HP / 1.1 kW 5 HP / 3.7 kW 10 HP / 7.5 kW 10 HP / 7.5 kW
Exhaust Blower Electric Motor (HP / kW) 5 HP / 3.7 kW 7.5 HP / 5.5 kW 10 HP / 7.5 kW 20 HP / 15 kW 30 HP / 22.3 kW 40 HP / 30 kW
Air Flow Outlet (CFM) 500 CFM 750 CFM 1500 CFM 3000 CFM 4500 CFM 6000 CFM
Compressed Air (CFM) 10 CFM 10 CFM 10 CFM 60 CFM 90 CFM 120 CFM
Inlet / Outlet Fan Air Volume (CFM ± 10 %) 500 CFM 750 CFM 1500 CFM 3000 CFM 4500 CFM 6000 CFM
Steam Consumption (Kg / Hour) 20 Kg / Hour 35 Kg / Hour 70 Kg / Hour 150 Kg / Hour 350 Kg / Hour 500 Kg / Hour
Electrical Power Supply 230 Volts ± 10% Or 440 Volts ± 10% / 50 Hz Or 60 Hz / 3 Φ Phase / A.C. Power Supply
Compressed Air Pressure (Bar) 6 Bar